© 2026 PT Sinergi Bisnis Indonesia. System v7.0 Final

SGRID

OEE Intelligence
REAL-TIME PLANT OEE SHIFT: 06:00 - 14:00
0% PLANT OEE
Availability 92.4%
Performance 88.7%
Quality 99.1%
RELIABILITY & PRODUCTIVITY METRICS
MTBF 4.2%
142 Hrs
Mean Time Between Failures
MTTR -1.5%
45 Mins
Mean Time To Repair
PRODUCTIVITY 8.1%
1,234 U/Hr
Current Output Rate
NOF -2
12 Stops
Number of Failures
NMS +1
90 Stops
Micro-Stops (< 5m)
MTBF VS MTTR TREND
DOWNTIME CAUSES ANALYSIS
LINE STATUS MATRIX
LINEMTBFSTATUS
Line M1
OEE 94.8%		 180h RUNNING
Line A1
OEE 87.9%		 145h RUNNING
Line A2
OEE 71.0%		 62h WARNING
Pack Z
OEE 45.2%		 12h DOWN
PREDICTIVE INSIGHTS
Line A1 Motor Temp High

85% probability of failure in 4 hrs due to vibration.

GENERATE WORK ORDER
Speed Optimization

Reducing filler speed by 3% can improve OEE by +1.5%.

APPLY ADJUSTMENT
ESG & RESOURCES
Power Limit 4,210 / 5,000 kW
Pneumatic PSI 111 / 120 PSI
Production Planning & Scheduling
Active W.O
24
Scheduled for this week
Capacity Util
88.5%
Target: > 85.0%
On-Time Delivery
96.2%
Based on schedule compliance
Material Risk
2
WO pending raw materials

Master Production Schedule (Gantt)

Running Planned Maintenance
Machine / Line
Mon, 23 Feb
Tue, 24 Feb
Wed, 25 Feb
Thu, 26 Feb
Fri, 27 Feb
Sat, 28 Feb
Sun, 01 Mar
Line M1 (CNC)
WO-091 (Alpha V2)
WO-091
Qty: 5000
End: Tue 14:00
PM Setup
Preventive Maintenance
Time: 6 Hrs
WO-095 (Beta Gen)
WO-095
Qty: 8500
End: Sat 20:00
Line A1 (Asm)
WO-088 (Widget X)
WO-088
Qty: 12000
End: Thu 18:00
WO-092 (Widget Y)
WO-092
Qty: 4000
End: Sat 12:00
Pack Z
WO-088 Pack
Linked to WO-088
Starts after Asm
Wait Material
Missing Cardboard Boxes
Delay Risk: High

Work Order Queue

WO NumberProduct / SKUTarget QtyAssigned LineStatusProgressAction
WO-2026-091 Widget Alpha V2 5,000 Line M1 In Progress
WO-2026-088 Widget X 12,000 Line A1 In Progress
WO-2026-095 Beta Gen Motor 8,500 Line M1 Planned
WO-2026-098 Packaging Box C 20,000 Pack Z Material Hold
Product Genealogy & Traceability

Product Identity

SN-99823100
Product NameWidget Alpha V2
SKU CodePRD-ALPHA-V2
Work OrderWO-2026-091
Production Date19 Feb 2026
Final QC Status PASSED

Production Journey (Track & Trace)

1. Material Infeed08:15:02
Lot: MAT-PLST-0992 | Supplier: Global Plastindo
2. Machining Process08:18:30
Machine: MCH-004 | Opr: Sistem Otomatis
3. Assembly08:20:45
Machine: MCH-001 | Cycle: 12.1s | Opr: Budi S.
4. Vision QC Check08:21:10
Camera: QC-Cam-01 | Match 99.8% Tolerance

Assembled Bill of Materials (BOM)

Part NoDescriptionBatch/Lot
P-101Housing BaseLOT-A99
P-105Main GearLOT-B12
P-202Sensor ChipLOT-X01
C-001Screw Pack (x4)N/A
Advanced Analytics & Efficiency Losses

OEE Loss Waterfall (Efficiency Bridge)

100%75%50%25%0%
100%
Planned Time
-15%
Downtime Loss
85%
Net Operating Time
-10%
Speed Loss
75%
Net Run Time
-5%
Quality Loss
70%
Final OEE

OEE by Shift (Today)

100%75%50%25%0%
Shift 1
OEE: 82%
Shift 2
OEE: 65% (Downtime High)
Shift 3
OEE: 88% (Best)

Defect & Scrap Pareto Analysis

Defect CategoryOccurrence% of Total ScrapCumulative %Est. Cost Impact (IDR)
1. Dimension Out-of-Spec1,240
45.0%Rp 12.400.000
2. Surface Scratches850
75.0%Rp 8.500.000
3. Assembly Misalignment420
90.0%Rp 4.200.000
4. Others / Unknown276
100.0%Rp 2.760.000
Quality SPC (Statistical Process Control)
Cp (Capability)
1.45
Process Potential > 1.33 (Good)
Cpk (Index)
1.12
Mean Shift Detected
Sigma Level
4.2 σ
World Class Target: 6.0
DPMO
3,400
Defects Per Million Opportunities

X-Bar Chart (Sample Mean)

UCL: 15.05 CL: 15.00 LCL: 14.95
15.1015.0515.0014.9514.90
S1S2S3S4S5S6S7S8S9S10
S1: 14.99
S2: 15.02
S3: 14.98
S4: 15.01
S5: 15.03
S6: 15.035
S7: 15.045
S8: 15.07 (Violation!)
S9: 15.02
S10: 15.01

Inspection Log Entry

Manually log measurements for Subgroup S11. Parameter: Pin Diameter.

Mean: 0.00

Out of Control Events (Nelson Rules Violation)

TimeSubgroupRule ViolatedDescriptionStatusAction
09:45 AM S8 Rule 1 1 point is more than 3 standard deviations from the mean (Above UCL). Unresolved
08:10 AM S7 Rule 3 6 (or more) points in a row are continually increasing (Trend detected). Investigated
AI Predictions & Live Vision
Neural Engine Active

Edge Vision AI (QC)

LIVE
Scratch 98%
Model: ResNet-50 v2 Inference: 12ms

Vibration & Temperature Anomaly Detection

4g2g0g-2g-4g
Anomaly Spike (Bearing Risk)

AI Copilot

Spindle bearing on CNC Axis-M 01 is showing abnormal high-frequency vibration. Deviation matches historical failure profile. Confidence: 94%.
What is the estimated time to failure?
Remaining Useful Life (RUL) is approx 12 Hours. Recommend scheduling replacement on 3rd Shift to prevent unplanned downtime.

Component Failure Probability Matrix

Machine ComponentSensor Data PointsAI Anomaly ScoreRemaining Useful Life (RUL)Recommended Action
CNC M-01: Spindle Bearing Vib: 4.2g | Temp: 85°C 94% (Critical)
12 Hrs
Robot A: Joint 2 Servo Motor Curr: 15A | Temp: 60°C 65% (Warning)
5 Days
Conveyor: Main Drive Motor Vib: 0.5g | Temp: 40°C 12% (Normal)
45 Days+
 No action needed
Digital Twin & IIoT Edge Nodes
Live MQTT Sync Active Payload: 4.8 MB/s
Area A - Machining Center
MCH-004 (Running)
OEE: 92%
MCH-005 (Running)
OEE: 88%
Area B - Automated Assembly
Rob-A1 (Running)
Speed: 120 U/m
Rob-A2 (Setup)
Idle Time: 12m
Area C - Packaging & Vision QC
Pack-1 (Running)
Vision-QC (Error!)
Lens Blocked

Connected Edge Devices

Online

SGRID Core Edge

Central MQTT Broker (Cloud Sync)

CPU 24%Mem 1.2GBPing 12ms
Syncing

Siemens S7-1500

OPC-UA | Line A Master

Poll 100msTags 450Loss 0%
Idle

Cognex Vision Node

GigE Vision | QC Station 1

FPS 0Temp 42°CConn TCP
Timeout

Vibration Sensor M1

BLE / LoRaWAN | Spindle CNC

Bat 12%Last 15m ago
Finance (COPQ) & ESG Sustainability

Financial Impact (IDR)

Total COPQ (Loss)
45.2
Juta
+5.2% Cost from Scrap
Downtime Opportunity Loss
112.5
Juta
High Unplanned Stops
Revenue Realized
1.45
Miliar
On Target (92%)

Environmental, Social, & Governance

Energy Consumption
45,210
kWh
-5.2% vs Last Month
Carbon Footprint
32.4
MT CO₂
Below Target Limit
Energy Cost
67.8
Juta
+1.2% Peak Tariff
OEEE (Efficiency)
0.85
kWh / Unit
Excellent Performance

Lost Revenue Analysis (By Root Cause)

100Jt50Jt0
Breakdown
Rp 80 Juta
Scrap Rate
Rp 45.2 Juta
Setup Time
Rp 32.5 Juta

Energy Consumption vs Production Output

10005000
MonWedFriSun
— Production (Units) - - Energy (kWh)
Comprehensive Enterprise Reports

Report Parameters

SGRID Enterprise

Executive Summary Report
Date: 20 Feb 2026
Plant: Sinergi Main Plant

1. KPI Overview

MetricValueTargetStatus
Plant OEE86.5%85.0%Passed
Total Scrap140 Units200 UnitsPassed
COPQ (IDR)45.2 Juta40.0 JutaFailed

2. Top Downtime Drivers

  • Machine Breakdown (Area B): 4.2 Hours (32% of total loss)
  • Material Shortage (Area A): 2.1 Hours (16% of total loss)
  • Sensor Jam (Area C): 1.5 Hours (11% of total loss)
Prepared By
System Auto-Gen
Approved By
Plant Manager
Enterprise Configuration
Plant Setup
Master Data
Integrations
Administration

General Preferences

Auto-Refresh Dashboards
Realtime UI update via WebSockets

Shift Schedules Configuration

Define working hours. Required for accurate "Planned Time" calculation in OEE.

Shift NameStart TimeEnd TimeBreak (Mins)Action
Shift 1 (Morning)
Shift 2 (Evening)
Shift 3 (Night)

Master Assets Configuration

Asset IDAsset NameTypeArea / LineDesign SpeedStatusAction
MCH-001Assembly Rob ARobot ArmArea A120 U/mActive
MCH-004CNC Axis-M 01MachiningArea B5 U/mActive
MCH-009Wrapper Auto 1PackagingArea C45 U/mActive

Master Product (SKU)

SKU CodeProduct NameMapped AssetIdeal Cycle TimeTarget YieldAction
PRD-ALPHA-V2Widget Alpha V2MCH-00112.5 Sec99%
PRD-GEAR-BGear Assembly BMCH-00445.0 Sec98%
PRD-BOX-CPackaging Box CMCH-0095.0 Sec99.5%

Downtime Reason Codes

Loss CodeCategoryReason DescriptionOEE Impact FactorAuto TriggerAction
PLN-01Planned StopSetup / Tool ChangeoverAvailability
UNP-01Unplanned StopMaterial ShortageAvailability
UNP-02Unplanned StopMachine BreakdownAvailability
SPD-01Micro-StopSensor Jam / BlockedPerformance

IIoT Protocol Configuration

Enable SSL / TLS Encryption
Require certificate for edge node connections

ERP Integration (API & Webhooks)

SAP / Oracle MES Sync

Automatically push Work Order completion and Quality Yield data to enterprise ERP.

User & Role Management

Name & EmailRoleLine AssignmentLast LoginAction
Plant Manager
admin@sinergi.com
Super AdminAll AreasJust now
Budi Santoso
budi@sinergi.com
OperatorArea A - Assembly2 Hours ago
Arif QA
arif@sinergi.com
QC InspectorAll Areas1 Day ago

Alerts & Notification Gateway

WhatsApp API
SMTP Email

Trigger Thresholds

Security & Data Retention

Require Two-Factor Auth (2FA)

Force all admin level users to authenticate via Google Authenticator or Email OTP before accessing settings.